Vacuum casting equipment for special products

→ Design the process flow of the complete equipment based on the characteristics of the product and the resin formula

→ Based on the characteristics of different viscosities and process temperatures of materials, design the parameters and configurations of various systems

→ Design the structure of each mixing tank according to the different viscosities of the materials

→ Design the structure of the pouring tank based on the product characteristics

→ The entire set of equipment is controlled using a centralized control cabinet, computer, and PLC, with control processes modularized. The operation status of the entire equipment is displayed and recorded. The equipment is easy to operate, the process is reliable and controlled, and maintenance is convenient.

→An electronic scale automatic batching system with high reliability, controlled by PLC, allows for the setting and modification of casting material formulas on a computer.

→ Full vacuum operation

Material metering, control, stirring, degassing, mixed degassing, and pouring are all carried out under vacuum, with no gas introduced during the process.

Ensure that the cast products meet the production process requirements throughout the entire production process, and significantly improve the working environment and reduce work intensity.

→The use of thin-film degassing technology and dead-space-free stirring ensures thorough and rapid degassing of the castable, which is beneficial to both its partial discharge performance and appearance quality.

The vacuum system utilizes a high-temperature rotary vane vacuum pump from Leybold, Germany, as the backing pump, which exhibits excellent resistance to resin vapor. The system incorporates a Leybold vacuum transmitter and a Shenrui cooling and filtering device, ensuring accurate measurements and long-term stable operation of the vacuum system.

The pouring tank adopts a specially developed electric heating plate, which ensures high reliability.

Customer representative:

Hefei Institute of Plasma Physics, Chinese Academy of Sciences

Hefei Juneng Electrophysics High-Tech Development Co., Ltd., Chinese Academy of Sciences

Tsinghua University

Tianjin University

Jiangsu Jingkai Zhongke Superconducting High-Tech Co., Ltd